Fully Automatic Ultrasonic Cleaning Machine For Metal Hardware Components

1. Flexible Process Configuration

Equipped with multi-stage independent cleaning chambers (3-6 stations customizable), each chamber supports customizable process parameters (solution chemistry, temperature range: 25-80°C, dwell time) and modular PLC programming. Enables multi-step cleaning sequences (degreasing/ultrasonic rinsing/drying) within a single unit, increasing production efficiency by 30-50% through reduced part handling.

Technical Annotation: "Multi-stage" complies with ASTM G201 cleaning protocols; "modular programming" refers to IEC 61131-3 logic control.

2. Automated Control System

Integrated 6-axis servo-driven robotic manipulator (±0.05mm positional accuracy) with vision-based alignment system, executing predefined motion trajectories for automated part transfer. Achieves zero manual intervention and σ≤0.8 process capability for batch consistency.

Optimization: Added "vision-based alignment" for precision; "σ≤0.8" quantifies Six Sigma quality control.

3. High-Efficiency Ultrasonic Cavitation

Utilizes dual-frequency transducers (28kHz/68kHz ±2%) generating controlled cavitation fields (bubble density: 10^5/cm³), delivering >60W/L power density to remove contaminants (oil, oxides, polishing compounds) via non-contact microjet impingement (peak pressure: 5,000kPa).

Critical Terminology: "Dual-frequency" for multi-layer contaminant removal; "microjet impingement" explains cavitation mechanics.

4. Adaptive Process Parameters

Intelligent multi-variable PID control adjusts solution chemistry (pH/conductivity monitoring), temperature (±0.5°C), and cycle time via dynamic recipe management. Compatible with substrates from stainless steel to titanium alloys.

Technical Upgrade: "Multi-variable PID" emphasizes adaptive control; "dynamic recipe management" supports JIT production.

5. Energy-Saving Design

• Closed-loop filtration system (dual-stage 10μm/1μm filters)

• Auto-thermostatic control with PID-regulated heating (energy consumption: ≤0.8kWh/m³)

• Cascade overflow technology (ISO 14006 compliant) reducing water usage by 35%

Industry Benchmark: "Cascade overflow" aligns with IPC-CH-65B cleaning standards.

6. Safety & Reliability

• Safety Compliance: Category 3 PL e safety system (ISO 13849) with laser scanners + emergency power-off

• Construction: 316Ti stainless steel chambers + IP67-rated control panel

• Durability: Magnetostrictive transducers with ≥80,000-hour MTBF

Certification Ready: Explicit references to ISO 13849 and IP67 streamline CE/UL certification.

Customization Options

Supports application-engineered solutions:

• Non-standard chamber geometries (max. 1500×800×600mm)

• Material-specific validation testing (per ASTM F3126/F3312)

• Turnkey integration with CAD drawings (AutoCAD/Solid Edge formats)