Three-Tank Ultrasonic Cleaning & Drying Machine | Integrated Heavy Grease Removal & Fast Drying for Hardware Industry

Product Positioning

Custom-engineered for hardware components including bearings, gears, fasteners and molds, this 3-tank ultrasonic cleaning system combines 40kHz mid-frequency ultrasonic cleaning, multi-stage rinsing and constant-temperature hot-air drying in one unit. It efficiently strips residual cutting fluid, heavy grease and metal particles larger than 5 μm, delivering a 99.6% oil removal rate and thorough cleaning of blind holes deeper than 0.1 mm with no trapped contaminants.

The integrated 3-chamber layout consists of a cleaning tank, rinsing tank and drying tank. It handles small-to-medium batch runs of 10–100 kg per load and can be seamlessly interfaced with automated production lines. It satisfies strict cleanliness standards for metal electroplating, spraying and assembly workflows. After drying, workpiece surface tension reaches ≥72 mN/m, cutting electroplating reject rates by 50% and significantly boosting yield for downstream processes.

1. Industry-Tailored Custom Service for Hardware Applications

Free Sample Testing

You may send us your workpieces and contamination samples for professional evaluation. We issue an official test report with oil-film residue and particle-size analysis within 48 hours. For complex deep-cavity parts such as valve bodies, we supply free custom POM fixture brackets with positioning tolerance below 1 mm, to hold parts securely and consistently during cleaning.

Custom Process Development

We develop dedicated pre-cleaning recipes for electroplating and coating lines, compatible with specialty hardware substrates such as zinc alloy and magnesium alloy. The machine supports PLC connection to production automation systems and can link with loading/unloading robots to enable unattended, intelligent cleaning operations.

2. Full-Lifecycle Operation & After-Sales Support

Intelligent Fault Early Warning System

Vibration sensors track the health of ultrasonic transducers with 95% warning accuracy, while pressure sensors detect nozzle clogging with a 15-second rapid response. A built-in 4G remote diagnostic module enables real-time equipment status monitoring, and pushes fault alerts directly to mobile devices for fast troubleshooting.

Fast Spare Parts & Maintenance Service

We maintain ample stock of consumables such as ultrasonic transducers, heating elements and filter cartridges, with nationwide delivery within 72 hours. Annual comprehensive maintenance packages are available, including tank passivation and electrical system inspection, to sustain long-term stable, high-efficiency performance.