Fully Automatic Ultrasonic Cleaning Machine / Precision Hardware (Camera Module Frame) Cleaning

• Core Technical Advantages

  1. Micron-Level Cleaning Power, Adaptable to Complex Structures
   
  • Ultrasonic Cavitation Effect: Utilizes 40kHz/60kHz dual-frequency switching technology combined with a 200W/㎡ high-density transducer array to generate cavitation bubbles with a diameter of 5-50μm in liquid. Upon rupture, these bubbles release an instantaneous high pressure of 100MPa, penetrating into slits and blind holes smaller than 0.1mm (such as CNC machining grooves and coating slots in camera bezels) to remove submicron-scale contaminants.
  • Combined Cleaning Process:
    • Rough Cleaning Stage: Uses 50-60℃ alkaline cleaning agents (compatible with pretreatment for 陶化 (ceramic conversion coating) /anodizing), combined with mechanical brushing to remove stubborn cutting fluids.
    • Fine Cleaning Stage: Performs ultrasonic rinsing with DI water, paired with megasonic waves (800kHz) to dislodge nanoscale particles (removal rate of ≥5μm impurities reaches 99.8%).
    • Drying Stage: Employs hot air circulation (70-80℃) + air knife blowing to achieve a watermark-free surface.
   
  2. Fully Automated Process, 30% Productivity Improvement
   
  • Intelligent Control System: Equipped with PLC + human-machine interface (HMI), supporting QR code scanning to input workpiece models (e.g., different bezel sizes for iPhone/Motorola), automatically matching cleaning parameters (time, temperature, frequency), with model changeover time <3 minutes.
  • High-Speed Conveyor System: Uses stainless steel chain-driven transmission (speed adjustable from 0.5-2m/min), with a single-batch processing capacity of 500-1000 pieces, suitable for 24-hour continuous production.
  • Fault Self-Diagnosis: Real-time monitoring of liquid level, temperature, and ultrasonic power; automatically stops operation and pushes alarm messages to the MES system in case of abnormalities.
   
  3. Environmentally Friendly and Energy-Efficient Design, Compliant with Industry Standards
   
  • Cleaning Agent Recycling: Equipped with an oil-water separator (oil removal efficiency ≥95%) and a filtration system (5μm precision filter element), reducing cleaning agent consumption by 30%.
  • Low Noise and Low Power Consumption: Overall noise <75dB, power ≤30kW (20% more energy-efficient than similar equipment), compliant with GB/T 23331 energy management system requirements.
  • Material Safety: The tank body is made of SUS316L stainless steel (inner wall electropolished), resistant to acid and alkali corrosion, and compatible with various water-based cleaning agents.